Advice on new setup please

You can definitely buy aragonite sand and then seed it with some "live sand" from an existing tank. It will be much more economical and actually more successful than buying bagged live sand. The more existing tanks you can take seed sand from, the better bio-diversity you'll have. Some people also recommend doing this every so often beyond the initial tank set-up.

The CPR overflow relies on the Aqua-lifter pump for proper function and reliability (to make sure no air gets trapped and breaks the siphon), whereas the U-tube style does not. Essentially, the CPR overflow requires an added piece of equipment to be as reliable as a properly installed U-tube style overflow. To really see the difference between the two styles, you'll have to click on the lifereef.com descriptions of the overflow boxes to see one with the U-tube included in the picture. During a power outage, both ends of the U-tube remain submerged, so the siphon is not broken. Once the return pump starts up again, it will continue to function as it should.

While there's a few factors that determine the operating cost of a RO/DI unit, I can make RO/DI for < $0.25 / gallon. I've seen posts where some people claim to make it for as little as $0.20 / gallon, but I must be paying a bit more for my city water or filters.

A retrofit kit is designed to be mounted to the underside of the canopy. In the retrofit that I'm working on, both of the ballasts are outside of the canopy so that there's two less sources of heat under there. It also allows the ballasts to be further away from the water, which I think is a good thing.

Yea, there's all kinds of thoughts on heaters. There's a 100 ways to do pretty much everything in this hobby.

Powerheads (circulation in general) -- probably one of the heavier debated topics (lighting, of course is another). Some people swear by Tunze and wouldn't have anything else. I'm sure they're great, but I can't afford them. I use Maxi-Jets in our reef tank for circulation on top of our return pump (2 MJ 900s, but I'm going to add a third one). I don't use a wave maker, but do have the outputs of the MJs pointed at the glass or a larger rock to disperse the flow. MJs, like most powerheads, create a narrow stream of strong flow. By pointing the output at the glass or a large rock, the flow is deflected off and creates more indirect flow patterns. It works, but does require a bit of effort in terms of positioning and adjustment to get things right. There's all kinds of closed loop options, wave makers, and such to consider. It honestly just depends on what you feel is best for your tank.
 
The more existing tanks you can take seed sand from, the better bio-diversity you'll have.
Never thought of that but it makes perfect sense. Basic biology. Thanks.
The CPR overflow relies on the Aqua-lifter pump for proper function and reliability (to make sure no air gets trapped and breaks the siphon), whereas the U-tube style does not. Essentially, the CPR overflow requires an added piece of equipment to be as reliable as a properly installed U-tube style overflow.
Dang. From looking at the picture it looked like the CPR has a baffle there to keep suction but I did a little research after you mentioned this and it looks like you're right. I'll see if I can find a LifeReef prefilter, or I'll just buy one new.
A retrofit kit is designed to be mounted to the underside of the canopy. In the retrofit that I'm working on, both of the ballasts are outside of the canopy so that there's two less sources of heat under there. It also allows the ballasts to be further away from the water, which I think is a good thing.
Excellent. Okay, then I'll give it a shot. How did you mount the ballasts? Also, did you place any glass over the tank to protect the lights and reduce evaporation? (Would that fit with a canopy?)

Thanks again for the help and thoughts. Although a little overwhelming, it's absolutely true that planning this stuff is half the fun. :read: :)

P.S., Any thoughts on a good in-sump protein skimmer?
 
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I haven't finished the retrofit yet, but the ballasts will be mounted on a board on the wall behind the tank. The board will be attached to the wall with a couple small eye bolts / eye hooks, so it's not a permanent attachment to the wall, nor will it leave large screw holes in the wall when it comes time to move.

Many people say not to have glass tops on your reef tank (traps heat / inhibits gas exchange / blocks some of the light), but I feel I need something to protect the retrofit lights from the water and to keep some of our fish from jumping out. Eggcrate light diffuser is a common suggestion to use instead of glass, but that only reduces the chance of the fish jumping out and does hardly anything to protect water from splashing on the lighting.

I've decided to use a combination of eggcrate and glass (I might change my mind and go with acrylic instead) to provide protection for the lights and keep the fish in, yet still allow heat to escape and gas exchange to occur. Basically, I'm making 2 rectangles out of the eggcrate that will fit inside the lip where a glass top would normally sit (tank has a center brace). The eggcrate itself will not cover anything, as it will be standing on edge, and only act as a spacer and a support to lift the glass tops (or acrylic) up out of the lip the glass tops would normally sit in so that the glass tops don't act as a lid so much anymore, more like a lense to protect the lighting. Here's a rough depiction if you were standing in front of the tank looking at the lip (without the canopy on):

glass top - glass top
OOOOOOOOOOOO }
OOOOOOOOOOOO }---> eggcrate standing on edge (holes facing out to allow gas exchange)
OOOOOOOOOOOO }

Yes, this will still block a certain percentage of the light (depending on glass / acrylic thickness, estimates are around 15%) and require the ocassional cleaning to remove any salt creep, but those are compromises I'm happy to deal with instead of cleaning salt creep off of the bulbs / reflectors and worrying about our pair of firefish jumping out.

As far as skimmers go, the ASM skimmers are pretty good (especially if you do the mods). I have a ASM G2 that I won, but can't use it right now because its footprint is so much larger than the skimmer we currently have in our sump (and our sump layout was designed around the footprint of that skimmer). We're holding onto it until we set-up our next sw tank. I've heard good things about the Coralife Super Skimmers as well. The skimmer we have is a Sealife Systems, which came with our set-up when we bought it used. It does the job, but I wouldn't recommend it to someone buying a new skimmer as there are better and more economical options available.
 
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