How can I prevent this from happening again?

Milwaukee regs. are kind of finicky.
The best way to run this reg. IME is to set the low side to 20 psi and adjust the bubble rate with the needle valve. (That's why we have a needle valve!) The directions are wrong, plain and simple.
Furthermore the low side gauge will fail if you do not close the regulator completely (by turning it counter clockwise), before opening or closing the tank valve.

I hope this helps.
 
High Side 90psi?
The tank is done. Try not to let it run all the way out. There's trash and micro-particals that will lead to restrictions eventually.

It's on the low side. I assumed I could just run the tank until it was completely empty. Clearly I didn't do as much research as I thought I did. I'll close the tank for now and put filling it on my budget when I get the money.
 
Milwaukee regs. are kind of finicky.
The best way to run this reg. IME is to set the low side to 20 psi and adjust the bubble rate with the needle valve. (That's why we have a needle valve!) The directions are wrong, plain and simple.
Furthermore the low side gauge will fail if you do not close the regulator completely (by turning it counter clockwise), before opening or closing the tank valve.

I hope this helps.

I just re-read this and realized I don't entirely understand it. There are two guages on the regulator. One on the right and one on the left. Which one are you referring to as the "low side"? Also, when you say I need to close the regulator completely, what exactly are you referring to? The black knob on the front needs to be turned all the way to the left before opening the tank? I'm a little unclear as to what you're saying.
 
When dealing with any fluid system, people refer to things as "upstream" and "downstream". These temrs are in reference to a single point of control. In our case, following the path of the gas, "downstream" is anything after the gas pases through the regulator, and "upstream" is anything before the gas hits the regulator. By regulator, in this case, I mean the infintesimal point where the gas drops in pressure. So, when he says "low side" he's talking about the downstream pressure gauge. This would be the one that reads the lower pressure, look at the gauges, one reads high pressures, one reads low pressures. On the Milwaukee(as well as most other regulators unless they are specially made) the "downstream" or "low" pressure gauge is the gauge on the left(if you are facing the regulator). Conversely, "upstream" or "high" pressure is the one on the right.


And yes, you need to keep positive pressure inside the cylinder or else it can get blow back, which is dust and any other particle that could cause contamination or regulator malufunction later. Anything under 100psig makes it hard for the Milwaukee Reg to maintain good downstream pressure so I like to exchange my cylinders at 100 psig, but the lowest you should ever go is 50 psig.


And finally, regarding "closing" the regulator. What he means is that you need to turn the regulator knob(not the one on the cylinder, the one on the regulator) so that it is all the way counter-clockwise. This drops the downstream, or low side, pressure all the way to 0 psig. You do this as a safeguard to protect your gauges. If you have the knob turned too far in the clockwise direction you can blow out your downstream, or low side, pressure gauge. They don't actually explode or anything, it's just the pressure can be so high that it bends the pressure sensitve spring so that it either A)no longer works at all or B)no longer works accurately.

The gauge is replaceable, for a price.
 
On the Milwaukee(as well as most other regulators unless they are specially made) the "downstream" or "low" pressure gauge is the gauge on the left(if you are facing the regulator). Conversely, "upstream" or "high" pressure is the one on the right.

This backwards jmhart!
While reading the gauges...
High side is closest to tank-on the left
Low side is output-on the right.
 
It's on the low side. I assumed I could just run the tank until it was completely empty. Clearly I didn't do as much research as I thought I did. I'll close the tank for now and put filling it on my budget when I get the money.

Be sure to cut the lights way down to avoid algae outbreak.
 
There are two guages on the regulator. One on the right and one on the left.
Normally. What model is it? Did you get it new?

Which one are you referring to as the "low side"?
On the Right, nearest the output. The solenoid usually attaches to it.

Also, when you say I need to close the regulator completely, what exactly are you referring to? The black knob on the front needs to be turned all the way to the left before opening the tank?
Yes!
 
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