ok, thanks for all your input guys.... let me give you a run down of what I did last night. I went back to the nightmare *ahem* PC and tried things all over to no avail. I thought maybe I should try another CD to see if maybe there was a problem and took a look at the OS disk. There is a scratch on it, not a big one but a questionable one. Weird thing is I used this CD a month or so ago to format a HD into the other PC with no problems. I took the OS CD out and put the driver CD in, restarted and the new HD seemed to read it. Ok, problem solved..... I need a new Windows CD.... was I completely sure? nah, that's why I put the old HD in to try to reformat and sure enough, as it was going through, it would get hung up and restart..... did that about a hundred times. I went to the other PC, found a new package on ebay and ordered it..... so another couple of days won't kill me, right? So, should I go ahead and make the DOS diskette in the interim? I know from researching yesterday that there's some kind of DataLifeguard on the HD that should help out.......
and for the record, I would always come here before ever calling Dell again.... the language barrier is horrendous.