I thought this might be an interesing read for people over here on AC. I copied this from my original posting on MFK, but feel free to discus anything in this thread as well.
Original discussion thread found here.
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I was doing a little number crunching on stand design and interesting topic came up. Exactly how much weight will a 2x4 stand hold?
I know most of us DIY people like to build things so that they could hold four tanks, but I thought it would be nice to actually put down some real numbers and see what we come up with.
Wood selection:
Now, to set the basis for this, you would have to make an assumption about the type of wood that most persons' 2x4 would be made from. After a little research, you will soon find that the most common form of wood that is used for construction lumber is pine. From there, I pulled a little data regarding the tensile strength of various woods. (Seen here)
For this discussion, I decided to go with the norm, pine. I also chose to use the weakest pine available, which would be eastern white pine. Now, eastern white pine, which will further be referred to as just pine, has a perpendicular compression rate of 440 psi. This is the weight that is placed upon the wood when it is used for vertical support of an aquarium stand. The parallel compression strength is much higher, so there won't be a need to address it in this analysis as it will not be the weak link in the chain.
The design behind the 2x4 stand:
There is one common design for an aquarium stand that is commonly used. I have attached the drawing below. In my opinion, this stand has a couple extra 2x4s in the design, but as stated before, we DIY people like to overbuild things. I will say however, that the green vertical 2x4s are not needed. The purple 2x4s will be more than adequate to support your tank. I recommend saving yourself a couple bucks and removing these from the design.
As you can see by the drawing, the vertical 2x4s support the weight of the tank as it is distributed across the frame. These vertical 2x4s (colored purple) will be the load bearing parts of the stand. They are also the weakest link in the design. In saying this, these vertical supports will be addressed in relation to the ability of a stand to hold weight.
In the design pictured below, there are eight vertical 2x4s. Depending on your stand, you may have more or less in relation to the size and length of your tank. But for those instances, we can simply change a few numbers to evaluate your stand individually.
Credit where credit is due: Pic below came from reefcentral where the design is explained in detail.
Facts for the discussion:
-The perpendicular compression rate of a 2x4 -- 440 psi
-The rough end measurements of a 2x4 -- 1.5" x 3.5"
-Number of 2x4 in the pictured stand -- 8
The Math behind the discussion:
First, we take the end measurements of the 2x4 and figure the contact area. This is
1.5 * 3.5 = 5.25
This gives us 5.25 square inches of contact are per 2x4.
Second, we figure the total area that will be in contact. Remember that we have eight 2x4s supporting the frame of the tank. So, we multiply the number of 2x4s by the end area of a single 2x4.
8 * 5.25 = 42.
We have 42 square inches of contact area.
Third, we bring in the compression rate of the 2x4s in relation to the number of square inches of contact area.
42 * 440 = 18,480.
This tells us that the stand in question will support 18,480lbs, assuming all other factors remain constant.
The verdict:
So our final answer comes to 18,490lbs. As we all know, that is a lot of weight. This would be the equivalent of about 2,200 gallons of water. Right about this time I am going to throw in my disclaimer. I do not recommend pushing the load capacity of a 2x4 to its limit, but it is important to know where you stand in regard to structural support. I personally feel more comfortable using a 1/4 factor when calculating. The would reduce the load capacity to 25% of the rated value. This is what some would refer to as a bit of a safety factor when designing your stand. Let's see where that puts us in regard to our stand by figuring one of two ways;
42 * (440/4) = 4,620
18,480 / 4 = 4,620
I think this is a reasonable number that will keep us far inside the safety limits of a 2x4. In any case, you would be hard pressed to design an aquarium that would actually reach this stress limit. I would venture to say that is would have to be somewhere in the neighborhood of 48 x 48 x 48. Now, lets keep in mind that a tank of this size would need additional vertical supports in order to support the horizontal frame, thus increasing the load capacity.
***I just typed this on a whim, so if you have questions or would like to continue the discussion, please feel free to post away!***

Original discussion thread found here.
------------------------------------------------------------------------
I was doing a little number crunching on stand design and interesting topic came up. Exactly how much weight will a 2x4 stand hold?
I know most of us DIY people like to build things so that they could hold four tanks, but I thought it would be nice to actually put down some real numbers and see what we come up with.
Wood selection:
Now, to set the basis for this, you would have to make an assumption about the type of wood that most persons' 2x4 would be made from. After a little research, you will soon find that the most common form of wood that is used for construction lumber is pine. From there, I pulled a little data regarding the tensile strength of various woods. (Seen here)
For this discussion, I decided to go with the norm, pine. I also chose to use the weakest pine available, which would be eastern white pine. Now, eastern white pine, which will further be referred to as just pine, has a perpendicular compression rate of 440 psi. This is the weight that is placed upon the wood when it is used for vertical support of an aquarium stand. The parallel compression strength is much higher, so there won't be a need to address it in this analysis as it will not be the weak link in the chain.
The design behind the 2x4 stand:
There is one common design for an aquarium stand that is commonly used. I have attached the drawing below. In my opinion, this stand has a couple extra 2x4s in the design, but as stated before, we DIY people like to overbuild things. I will say however, that the green vertical 2x4s are not needed. The purple 2x4s will be more than adequate to support your tank. I recommend saving yourself a couple bucks and removing these from the design.
As you can see by the drawing, the vertical 2x4s support the weight of the tank as it is distributed across the frame. These vertical 2x4s (colored purple) will be the load bearing parts of the stand. They are also the weakest link in the design. In saying this, these vertical supports will be addressed in relation to the ability of a stand to hold weight.
In the design pictured below, there are eight vertical 2x4s. Depending on your stand, you may have more or less in relation to the size and length of your tank. But for those instances, we can simply change a few numbers to evaluate your stand individually.
Credit where credit is due: Pic below came from reefcentral where the design is explained in detail.
Facts for the discussion:
-The perpendicular compression rate of a 2x4 -- 440 psi
-The rough end measurements of a 2x4 -- 1.5" x 3.5"
-Number of 2x4 in the pictured stand -- 8
The Math behind the discussion:
First, we take the end measurements of the 2x4 and figure the contact area. This is
1.5 * 3.5 = 5.25
This gives us 5.25 square inches of contact are per 2x4.
Second, we figure the total area that will be in contact. Remember that we have eight 2x4s supporting the frame of the tank. So, we multiply the number of 2x4s by the end area of a single 2x4.
8 * 5.25 = 42.
We have 42 square inches of contact area.
Third, we bring in the compression rate of the 2x4s in relation to the number of square inches of contact area.
42 * 440 = 18,480.
This tells us that the stand in question will support 18,480lbs, assuming all other factors remain constant.
The verdict:
So our final answer comes to 18,490lbs. As we all know, that is a lot of weight. This would be the equivalent of about 2,200 gallons of water. Right about this time I am going to throw in my disclaimer. I do not recommend pushing the load capacity of a 2x4 to its limit, but it is important to know where you stand in regard to structural support. I personally feel more comfortable using a 1/4 factor when calculating. The would reduce the load capacity to 25% of the rated value. This is what some would refer to as a bit of a safety factor when designing your stand. Let's see where that puts us in regard to our stand by figuring one of two ways;
42 * (440/4) = 4,620
18,480 / 4 = 4,620
I think this is a reasonable number that will keep us far inside the safety limits of a 2x4. In any case, you would be hard pressed to design an aquarium that would actually reach this stress limit. I would venture to say that is would have to be somewhere in the neighborhood of 48 x 48 x 48. Now, lets keep in mind that a tank of this size would need additional vertical supports in order to support the horizontal frame, thus increasing the load capacity.
***I just typed this on a whim, so if you have questions or would like to continue the discussion, please feel free to post away!***
